Custom Hydraulic Solutions: Addressing Hydraulic Cylinder Leaks in Sydney

custom hydraulic cylinders

Custom hydraulic cylinders are key components that can improve the efficiency of daily operations across multiple industries and business verticals. The mechanical actuator will produce a linear motion to help machines complete tasks that can’t be achieved through human force. However, you will only see the benefits when you maintain their performance levels.

One of the most likely problems that you could face is a hydraulic ram leak. When this happens, arranging a professional hydraulic repair in Sydney is essential. Here’s everything you need to know about addressing a hydraulic cylinder leak to get your mechanical operations back up and running at full speed.

Identifying a Hydraulic Cylinder Leak

First and foremost, you cannot fix a leak unless it has been identified. It is shown that 60% of Australian businesses will fail in the first three years and the costs attributed to untreated issues like leaks and poor efficiency are a leading contributor.

You can spot a hydraulic ram leak because the hydraulic fluid will cause a visible leak that puddles on the floor. The most common causes for this type of problem are worn seals, worn barrels, or cracked cylinder walls. Noise, juddering, reduced performance efficiency, and overheating are all possible signs too. If you have any reason to suspect your hydraulic cylinders aren’t in good health, it’s best to get them checked.

When you experience a hydraulic cylinder leak, the pressure between each region changes, subsequently impacting the rod motion and fluid dispersion. If you suspect that a leak has come from the hydraulic cylinder, adding a dye will soon confirm this.

Why You Must Act Fast

While a hydraulic ram leak may not necessarily stop the equipment or machinery from working with immediate effect, the repercussions of leaving the issue untreated underline the need to find reputable hydraulic repair Sydney contractors ASAP.

Failure to attend to your hydraulic cylinder leak could cause a wide range of issues, including but not limited to;

  • Increased oil and lubricant usage due to the leak, which will cost you money.
  • Slowed performance levels, even if production is not entirely halted.
  • Unscheduled downtime either due to a full breakdown or emergency repairs.
  • Increased energy usage, which is bad for your finances and environment.
  • Potential slips and falls due to the spillages.
  • The damage spreads to other parts of the machinery in question.

Fixing the issue can protect your business, finances, and employees while also supporting your bid to become a greener company. Conversely, delaying the process will only result in the issues playing on your mind until a fix is found. After all, this type of mechanical fault will not randomly correct itself.

Addressing a hydraulic cylinder leak

When a hydraulic ram leak is detected, only a dedicated hydraulic ram repair will solve the issue. Whether used for engineering vehicles, manufacturing machinery, elevators, civil engineering equipment or any other industrial purpose, it’s always best to call an expert.

While a DIY route is potentially possible, it is ill-advised. Even if you make the right hydraulic ram repair decisions, the process will take you far longer than a pro. The cost of downtime makes any savings a false economy. Besides, it’s very likely that you’ll make wrong choices or make errors that could potentially cause even worse damage.

Our custom hydraulic solutions include comprehensive hydraulic repair Sydney services. We can work with complex hydraulic cylinders measuring up to 24 inches (600mm) in diameter, 8 metres in length, and up to 4000kg in weight. Our experts will;

  • Confirm your suspicions that it is a hydraulic cylinder leak.
  • Investigate the cause of the hydraulic ram leak.
  • Design, develop, and deliver a defined repair strategy.
  • Complete the repairs in the least disruptive and most cost-effective way.
  • Test the equipment upon completion to confirm average productivity.
  • Give you tips on how to prevent and stop future leaks.

It should also be noted that this is a complex assignment. Our experts can safely remove any air, remove and disassemble the cylinder, and remove piston nuts. The exact treatment could include re-chroming, polishing, or manufacturing new rods as well as replacing seals and barrel honing. Some jobs can be handled on-site, but larger repairs may require some work at our venue. Where applicable, we can also design new custom hydraulic solutions better aligned with your company’s needs.

Ultimately, we won’t know the answers until the issue has been investigated. Either way, you can be 100% sure that Fluid Kraft will provide a tailored and affordable hydraulic ram repair service. To learn more, get in touch with our friendly agents today.