Mastering the Art of Hydraulic Hose Repair: Tips and Techniques

hydraulic hose repair

Hydraulic hose repair: A hydraulic hose is built to withstand lots of pressure and regular use. With that being said, even the sturdiest hydraulic hoses can break now and then. When this happens, it leaves a lasting impact on your business. You depend on these hoses to keep your hydraulic equipment in good working order, ensuring the fluids make it to the right parts. Even minor damage can mean an entire machine is out of order, potentially stopping your ability to work and make money.

That’s why hydraulic hose repair is so critical. You need to work out how to fix your hose as effectively and quickly as possible to minimize business downtime. Generally speaking, your best bet is to contact a professional service company like Fluidkraft. We offer hydraulic hose repair services to suit your needs and budget – and we’ll guarantee a long-term fix for your equipment.

However, we appreciate that time is of the essence and sometimes you need an almost instant fix while you await our professional services. That’s why we’ve written this guide to offer some insights and tips on how to handle hydraulic hose repairs, including troubleshooting techniques and temporary solutions using readily available hydraulic fittings.

Find The Area Of Concern

Your first task is to figure out what part of the hose is damaged and where the fluid is leaking from. Do this by turning your hydraulic unit and paying close attention to the hose. You may notice leaks coming from midway through the hose, the hydraulic hose connectors fittings or somewhere else.

If there’s a small leak in part of the hose itself, you could get away with patching it up. Bigger problems will require a full hydraulic hose replacement, which will take a bit longer and is worth contacting professionals to do.

Remove The Damaged Area

Using a cutting tool, slice away the damaged area of your hydraulic hose. This will leave you with a gap to replace, but we’ll get to that momentarily. Ensure you make a clean cut as it will aid the repair process and prevent further complications.

Get A Hose Patching Kit

You’ll find these at the majority of hardware stores and they’ll provide the following:

  • A hose clamp
  • A hose mender
  • A coupling

With your kit by your side, you can begin patching the hydraulic hose. Clean the hose after you cut out the damaged area. Then, install the hose mender and keep it tight and secure. Get your hose clamp and put it in the middle of the hose mender before tightening the clamp around it as much as you can. It needs to be tight enough to stop leaks without causing further damage to the hose.

Test For Leaks

After using your hose patching kit, turn on the hydraulic unit and look for leaks again. Be sure the hydraulic hose is completely dry before doing this so you’re not fooled by residual fluid from before.

Ideally, there will be no leaks and you’ve carried out a quick fix. It’s a temporary solution, so be sure to call in the experts to conduct a more thorough hydraulic hose repair.

What Happens If You Can’t Patch A Hydraulic Hose?

Sometimes, a hose patching kit won’t work. In this scenario, you need to follow these steps once you’ve identified the source of damage:

  • Remove the hydraulic hose
  • Find a replacement hydraulic hose
  • Seal your new hydraulic hose using a hose guard for added protection
  • Use a hydraulic hose adapter to install your new hydraulic hose
  • Be sure to trim the new hose down to size so it fits your hydraulic unit
  • Use the correct wrench to get a tight seal on the new hydraulic hose
  • Test for leaks and check the pressure

To do all of this, you will need a fair few tools to hand – as well as a replacement hydraulic hose. There are plenty to come by online, but be aware that many hydraulic hoses are different. Check your old hose to be certain you’re getting a new one that matches it and is made to fit your machine.

Get Professional Hydraulic Hose Repair Services From Fluidkraft

These tips and techniques are helpful when you need a quick repair. Nevertheless, it’s always better to have a thorough job done by experienced professionals. Contact Fluidkraft today and we can arrange a hydraulic hose repair service at your convenience. Click here to fill in a form and view all of our contact details.